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25 Ton Horizontal Hydraulic Bus Bar Bender 1/2 x 6 Inch
- $2,049.00
- Brands Gensco America
- Product Code: BB-160A
- Availability: In Stock
Gensco America 1/2 x 6 In. 25 Ton Horizontal Automatic Hydraulic Bus Bar BenderThe Gensco America 1/2 x 6 In. 25 Ton Horizontal Automatic Hydraulic Bus Bar Bender is a heavy-duty fabrication machine designed for accurately bending copper and aluminum bus bars used in electrical power distribution and switchgear applications.With a 25-ton hydraulic bending capacity, this machine is built for profes..
Automatic Hydraulic Bus Bar Bending Machine for Industrial Use
Gensco America 1/2 x 6 In. 25 Ton Horizontal Automatic Hydraulic Bus Bar Bender
The Gensco America 1/2 x 6 In. 25 Ton Horizontal Automatic Hydraulic Bus Bar Bender is a heavy-duty fabrication machine designed for accurately bending copper and aluminum bus bars used in electrical power distribution and switchgear applications.
With a 25-ton hydraulic bending capacity, this machine is built for professional electrical fabrication environments where repeatable bends, controlled forming, and efficient production are important. Its horizontal configuration provides a stable working position for handling bus bars, while the automatic hydraulic operation reduces the physical effort required compared with manual bending methods.
The machine accommodates bus bars up to 1/2 inch thick and 6 inches wide, making it suitable for a wide range of medium- and heavy-duty bus bar fabrication requirements.
Key Features
25-ton hydraulic bending capacity
Designed for horizontal bus bar bending
Handles bus bars up to 1/2 in. thick × 6 in. wide
Automatic hydraulic operation
Suitable for copper and aluminum bus bar fabrication
Designed for accurate, repeatable bends
Heavy-duty construction for professional electrical fabrication
Helps reduce manual bending effort
Suitable for switchgear, power distribution, electrical panel, and related applications
25-Ton Hydraulic Bending Capacity
The machine uses a 25-ton hydraulic system to generate the force required to form heavy electrical bus bars.
Hydraulic power is particularly useful for thicker copper and aluminum stock because the machine can apply substantial forming force without requiring the operator to manually generate the bending force.
The hydraulic system also provides controlled movement during the bending process, helping operators produce more consistent results from one workpiece to the next.
1/2-Inch × 6-Inch Capacity
The stated working capacity is designed for bus bars measuring up to:
Maximum thickness: 1/2 inch
Maximum width: 6 inches
This capacity allows the machine to handle substantial bus bar stock commonly encountered in electrical distribution and power-equipment fabrication.
Material thickness, width, bend radius, and the particular tooling configuration should always be checked against the manufacturer's operating specifications before processing a workpiece.
Horizontal Bending Configuration
The horizontal design positions the bus bar across the machine during the bending operation. This configuration can make it easier for operators to position and support longer sections of bus bar.
Horizontal fabrication equipment is particularly useful in production environments where multiple bus bars need to be formed according to consistent layouts and dimensions.
Automatic Hydraulic Operation
The automatic hydraulic system is intended to simplify the bending process. Instead of relying entirely on manual force and repeated hand-operated adjustments, the hydraulic mechanism supplies the forming force required for the bend.
This can help improve:
Operator efficiency
Repeatability
Production consistency
Handling of heavy bus bar material
Overall fabrication workflow
Operators should follow the manufacturer's instructions for tooling setup, workpiece positioning, hydraulic operation, and bend limits.
Copper & Aluminum Bus Bar Fabrication
Bus bars are commonly manufactured from copper or aluminum, and the machine is intended for professional bus bar fabrication applications.
Typical fabrication work can include forming bus bars for:
Electrical switchgear
Distribution panels
Power distribution equipment
Control cabinets
Electrical enclosures
Industrial electrical systems
Transformer and power-equipment assemblies
The correct tooling and bend specifications should be selected according to the material type and dimensions of the bus bar.
Applications
The Gensco America bus bar bender is intended for electrical fabrication operations where rigid bus bars must be shaped to fit a particular assembly.
Switchgear Fabrication
Form bus bars used inside medium- and low-voltage electrical distribution equipment.
Electrical Panel Manufacturing
Produce accurately formed conductors for electrical panels and distribution assemblies.
Power Distribution Equipment
Create bends required for bus bar routing inside power distribution systems.
Industrial Electrical Fabrication
Support repetitive bus bar forming work in manufacturing and electrical fabrication facilities.
Custom Bus Bar Work
Produce bends for custom electrical assemblies where standard straight bus bars cannot provide the required configuration.
Benefits for Professional Fabrication
Using a dedicated hydraulic bus bar bender can provide several advantages over manual fabrication methods.
High forming force: The 25-ton hydraulic system provides substantial bending force for heavy bus bar stock.
Reduced physical effort: Hydraulic operation takes much of the force requirement away from the operator.
Repeatable production: A dedicated bending machine can make it easier to reproduce consistent bends when multiple pieces require the same configuration.
Professional workflow: Horizontal handling and hydraulic operation are suited to electrical fabrication shops processing bus bars regularly.
Broad capacity: The 1/2-inch × 6-inch maximum material size provides substantial working capacity for many electrical fabrication applications.
Specifications
| Specification | Details |
|---|---|
| Brand | Gensco America |
| Product Type | Horizontal automatic hydraulic bus bar bender |
| Bending Force | 25 tons |
| Maximum Bus Bar Thickness | 1/2 inch |
| Maximum Bus Bar Width | 6 inches |
| Operation | Automatic hydraulic |
| Bending Orientation | Horizontal |
| Material Compatibility | Copper and aluminum bus bar |
| Primary Application | Electrical bus bar fabrication |
| Typical Industries | Electrical manufacturing, switchgear, power distribution, industrial fabrication |
| Hydraulic System | Heavy-duty hydraulic bending system |
| Machine Class | Professional / industrial |
Why Choose the Gensco America 25-Ton Bus Bar Bender?
The Gensco America 25-Ton Horizontal Automatic Hydraulic Bus Bar Bender is designed for electrical professionals who need a dedicated solution for forming substantial copper and aluminum bus bars.
Its combination of 25-ton hydraulic force, 1/2-inch × 6-inch material capacity, horizontal configuration, and automatic hydraulic operation makes it well suited to fabrication shops and electrical production environments.
Instead of relying on improvised or labor-intensive bending methods, operators can use a purpose-built machine designed specifically around the requirements of bus bar fabrication.
Important Specification Note
The 1/2-inch × 6-inch specification refers to the maximum stated bus bar dimensions, while the 25-ton rating refers to the machine's hydraulic bending force. Actual bending capability can depend on the bus bar material, temper, tooling, bend geometry, and required bend radius.
Before operating the machine, verify the manufacturer's recommended tooling and maximum allowable bend specifications for the specific copper or aluminum bus bar being fabricated. This helps prevent material damage and ensures the finished bus bar meets the requirements of the electrical assembly.